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Precision glass molding: Toward an optimal fabrication of optical lenses

Liangchi ZHANG,Weidong LIU

《机械工程前沿（英文）》 2017年第12卷第1期页码 3-17 doi: 10.1007/s11465-017-0408-3

摘要：

It is costly and time consuming to use machining processes, such as grinding, polishing and lapping, to produce optical glass lenses with complex features. Precision glass molding (PGM) has thus been developed to realize an efficient manufacture of such optical components in a single step. However, PGM faces various technical challenges. For example, a PGM process must be carried out within the super-cooled region of optical glass above its glass transition temperature, in which the material has an unstable non-equilibrium structure. Within a narrow window of allowable temperature variation, the glass viscosity can change from 10⁵ to 10¹² Pa·s due to the kinetic fragility of the super-cooled liquid. This makes a PGM process sensitive to its molding temperature. In addition, because of the structural relaxation in this temperature window, the atomic structure that governs the material properties is strongly dependent on time and thermal history. Such complexity often leads to residual stresses and shape distortion in a lens molded, causing unexpected changes in density and refractive index. This review will discuss some of the central issues in PGM processes and provide a method based on a manufacturing chain consideration from mold material selection, property and deformation characterization of optical glass to process optimization. The realization of such optimization is a necessary step for the Industry 4.0 of PGM.

关键词： precision glass molding optical lens constitutive modeling optimization manufacturing chain Industry 4.0

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Review of small aspheric glass lens molding technologies

Shaohui YIN,Hongpeng JIA,Guanhua ZHANG,Fengjun CHEN,Kejun ZHU

《机械工程前沿（英文）》 2017年第12卷第1期页码 66-76 doi: 10.1007/s11465-017-0417-2

摘要：

Aspheric lens can eliminate spherical aberrations, coma, astigmatism, field distortions, and other adverse factors. This type of lens can also reduce the loss of light energy and obtain high-quality images and optical characteristics. The demand for aspheric lens has increased in recent years because of its advantageous use in the electronics industry, particularly for compact, portable devices and high-performance products. As an advanced manufacturing technology, the glass lens molding process has been recognized as a low-cost and high-efficiency manufacturing technology for machining small-diameter aspheric lens for industrial production. However, the residual stress and profile deviation of the glass lens are greatly affected by various key technologies for glass lens molding, including glass and mold-die material forming, mold-die machining, and lens molding. These key technical factors, which affect the quality of the glass lens molding process, are systematically discussed and reviewed to solve the existing technical bottlenecks and problems, as well as to predict the potential applicability of glass lens molding in the future.

关键词： aspheric glass lens mold-die manufacturing lens molding molding process simulation

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Development of surface reconstruction algorithms for optical interferometric measurement

Dongxu WU, Fengzhou FANG

《机械工程前沿（英文）》 2021年第16卷第1期页码 1-31 doi: 10.1007/s11465-020-0602-6

摘要： Optical interferometry is a powerful tool for measuring and characterizing areal surface topography in precision manufacturing. A variety of instruments based on optical interferometry have been developed to meet the measurement needs in various applications, but the existing techniques are simply not enough to meet the ever-increasing requirements in terms of accuracy, speed, robustness, and dynamic range, especially in on-line or on-machine conditions. This paper provides an in-depth perspective of surface topography reconstruction for optical interferometric measurements. Principles, configurations, and applications of typical optical interferometers with different capabilities and limitations are presented. Theoretical background and recent advances of fringe analysis algorithms, including coherence peak sensing and phase-shifting algorithm, are summarized. The new developments in measurement accuracy and repeatability, noise resistance, self-calibration ability, and computational efficiency are discussed. This paper also presents the new challenges that optical interferometry techniques are facing in surface topography measurement. To address these challenges, advanced techniques in image stitching, on-machine measurement, intelligent sampling, parallel computing, and deep learning are explored to improve the functional performance of optical interferometry in future manufacturing metrology.

关键词： surface topography measurement optical interferometry coherence envelope phase-shifting algorithm

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Characterization of aerodynamic performance of wind-lens turbine using high-fidelity CFD simulations

Islam HASHEM, Aida A. HAFIZ, Mohamed H. MOHAMED

《能源前沿（英文）》 2022年第16卷第4期页码 661-682 doi: 10.1007/s11708-020-0713-0

摘要： Wind-lens turbines (WLTs) exhibit the prospect of a higher output power and more suitability for urban areas in comparison to bare wind turbines. The wind-lens typically comprises a diffuser shroud coupled with a flange appended to the exit periphery of the shroud. Wind-lenses can boost the velocity of the incoming wind through the turbine rotor owing to the creation of a low-pressure zone downstream the flanged diffuser. In this paper, the aerodynamic performance of the wind-lens is computationally assessed using high-fidelity transient CFD simulations for shrouds with different profiles, aiming to assess the effect of change of some design parameters such as length, area ratio and flange height of the diffuser shroud on the power augmentation. The power coefficient ( ) is calculated by solving the URANS equations with the aid of the SST model. Furthermore, comparisons with experimental data for validation are accomplished to prove that the proposed methodology could be able to precisely predict the aerodynamic behavior of the wind-lens turbine. The results affirm that wind-lens with cycloidal profile yield an augmentation of about 58% increase in power coefficient compared to bare wind turbine of the same rotor swept-area. It is also emphasized that diffusers (cycloid type) of small length could achieve a twice increase in power coefficient while maintaining large flange heights.

关键词： shroud diffuser-augmented wind turbine (DAWT) Betz limit aerodynamics computational fluid dynamics (CFD)

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用于毫米波焦面阵成像系统的扩展半球介质透镜

孙忠良,窦文斌

《中国工程科学》 2000年第2卷第3期页码 42-47

摘要：

毫米波成像是近年来毫米波领域的一个研究热点，而焦面阵成像因其具有实时成像的优点更加受到重视。文中分析可用于焦面阵成像的扩展半球介质透镜。这种焦面阵成像结构将集成天线阵贴附在透镜背面接收透镜聚焦的功率，消除了集成天线工作在毫米波频段时存在的表面波对天线性能的影响，具有尺寸紧凑、损耗小的特点。采用Stmtton-Chu公式和射线追迹分析了电磁波人射到扩展半球透镜上时在其背面的场分布，即透镜的焦区场分布，以获得透镜用于焦面阵成像时的性能。为验证分析方法的正确性，对平面波垂直人射和会聚高斯束入射两种情形进行了实验验证，实验结果与理论分析吻合较好。该透镜天线还可用来消除常规集成毫米波系统中抛物面天线与集成前端之间的过渡，以降低损耗，改善系统性能，也可用于与准光系统的连接或耦合。该文结果将对上述应用提供理论指导。

关键词：毫米波天线成像扩展半球介质透镜

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国外光纤光纤带和带状光缆技术的最新发展

刘良炎

《中国工程科学》 2001年第3卷第9期页码 86-94

摘要：

综合介绍了近年国外关于低衰耗的色散补偿光纤，非零色散位移光纤，用于恶劣环境的碳涂覆和氮化硅涂覆光纤的研究；光纤带制造技术包括光纤带的结构、涂层、性能、生产工艺，大芯数光纤带状光缆包括层绞式松管、中心松管式、骨架式、干缆芯带状光缆的设计制造技术的最新进展。

关键词：光纤通信低衰耗光纤光纤带光纤带状光缆

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成像光学工程面临的光学问题

潘君骅

《中国工程科学》 2000年第2卷第3期页码 32-35

摘要：

文章简单论述了现代成像光学主要领域的情况，指出非球面反射系统是发展的必然趋势。讨论了加工与检验方面的基本情况及应着重深人研究的问题。对镜坯材料也提了一点看法。

关键词：成像光学非球面反射镜光学设计光学加工与检验

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Effects of critical geometric parameters on the optical performance of a conical cavity receiver

Hu XIAO, Yanping ZHANG, Cong YOU, Chongzhe ZOU, Quentin FALCOZ

《能源前沿（英文）》 2019年第13卷第4期页码 673-683 doi: 10.1007/s11708-019-0630-2

摘要： The optical performance of a receiver has a great influence on the efficiency and stability of a solar thermal power system. Most of the literature focuses on the optical performance of receivers with different geometric shapes, but less research is conducted on the effects of critical geometric parameters. In this paper, the commercial software TracePro was used to investigate the effects of some factors on a conical cavity receiver, such as the conical angle, the number of loops of the helical tube, and the distance between the focal point of the collector and the aperture. These factors affect the optical efficiency, the maximum heat flux density, and the light distribution in the conical cavity. The optical performance of the conical receiver was studied and analyzed using the Monte Carlo ray tracing method. To make a reliable simulation, the helical tube was attached to the inner wall of the cavity in the proposed model. The results showed that the amount of light rays reaching the helical tube increases with the increasing of the conical angle, while the optical efficiency decreases and the maximum heat flux density increases. The increase in the number of loops contributed to an increase in the optical efficiency and a uniform light distribution. The conical cavity receiver had an optimal optical performance when the focal point of the collector was near the aperture.

关键词： parabolic collector conical cavity receiver critical geometric parameters optical performance

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Recent advancements in optical microstructure fabrication through glass molding process

Tianfeng ZHOU,Xiaohua LIU,Zhiqiang LIANG,Yang LIU,Jiaqing XIE,Xibin WANG

《机械工程前沿（英文）》 2017年第12卷第1期页码 46-65 doi: 10.1007/s11465-017-0425-2

摘要：

Optical microstructures are increasingly applied in several fields, such as optical systems, precision measurement, and microfluid chips. Microstructures include microgrooves, microprisms, and microlenses. This paper presents an overview of optical microstructure fabrication through glass molding and highlights the applications of optical microstructures in mold fabrication and glass molding. The glass-mold interface friction and adhesion are also discussed. Moreover, the latest advancements in glass molding technologies are detailed, including new mold materials and their fabrication methods, viscoelastic constitutive modeling of glass, and microstructure molding process, as well as ultrasonic vibration-assisted molding technology.

关键词： optical microstructure microgroove microlens glass molding process single-point diamond cutting

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基于超构表面等离激元透镜的高速并行近场直写纳米光刻系统 Article

胡跃强, 李苓, 王榕, 宋剑, 王鸿栋, 段辉高, 纪佳馨, 孟永钢

《工程（英文）》 2021年第7卷第11期页码 1623-1630 doi: 10.1016/j.eng.2020.08.019

摘要：

具有简单、高效、低成本和高灵活性等特点的纳米加工技术在纳米尺度基础研究和原型验证中不可或缺。研究已证明，采用表面等离激元的近场光刻技术（即等离激元光刻）是一种有前景的解决方案。基于高速旋转基底上高刚度被动纳米间隙控制的加工系统是其中一种高效率加工方案。但是，为了研发出新一代具有高分辨率且可靠高效的纳米加工技术，需要探索一种更小更稳定的纳米间隙和新型等离激元透镜及其并行加工方案。因此，本文设计了一套并行等离激元直写纳米光刻系统。该系统应用了新型等离子浮动磁头，当转速为8~18 m⋅s⁻¹时，其最小飞行高度可实现15 nm并且具有高平行度。本文还研制了一种多级的基于超构表面的偏振不敏感等离激元透镜。与传统的等离激元透镜相比，该透镜耦合的功率更大，焦点的范围更集中。该原型系统实现了约26 nm最小线宽的纳米结构并行光刻。该系统有望应用于高自由级、低成本的纳米加工技术，如平面光学元件和纳米机电系统。

关键词：纳米加工表面等离激元光刻等离子体飞行头超构表面

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真空光镊技术综述 Special Feature on Precision Measurement and Inst

Nan LI, Xun-min ZHU, Wen-qiang LI, Zhen-hai FU, Meng-zhu HU, Hui-zhu HU

《信息与电子工程前沿（英文）》 2019年第20卷第5期页码 655-673 doi: 10.1631/FITEE.1900095

摘要：光镊技术自上世纪七十年代由阿瑟·阿什金开创以来，作为捕获和操纵中性粒子的通用工具，已在分子生物学、纳米技术和实验物理学等领域得到广泛研究和应用。基于光镊技术的传感与精密测量系统，通过激光束悬浮传感单元，而非与装置固连，相比传统固态传感器，无机械耗散。此外，与液体或空气介质中的光镊系统不同，在真空中运作的光镊系统可实现传感单元与环境的完全隔离。基于上述优势，基础物理学和应用物理学领域科学家对真空光镊开展了大量研究。本文回顾了真空光镊技术的基本概念和发展历史，帮助读者全面了解该领域。

关键词：光镊；真空光阱；激光冷却

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微型罗特曼透镜在无线通信中的应用 Research Articles

Bao-hua SUN, Qiu-yan LIANG, Gao-nan ZHOU

《信息与电子工程前沿（英文）》 2020年第21卷第1期页码 144-158 doi: 10.1631/FITEE.1900501

摘要：罗特曼透镜是一种具有实时延迟特性、多波束性能和宽带等优点的波束成形网络，在当今无线通信系统中得到广泛应用。然而，在无线通信系统中，传统罗特曼透镜尺寸相当大，可能会影响其与基站天线的集成。介绍3种微型化罗特曼透镜技术（切比雪夫阻抗变换器、功率分配器和带能量分配槽的截断端口）设计透镜，减小端口尺寸，从而减小罗特曼透镜所占总面积。仿真和测量结果表明，该方法可实现透镜主体与馈线之间良好的阻抗匹配。利用该带能量分配槽的截断端口，可大大减小罗特曼透镜尺寸，同时不降低透镜性能或增加生产成本。此外，研究了该微型罗特曼透镜在无线通信系统中两种可能的应用。罗特曼透镜不仅可沿阵列端口提供多个相位差信号实现多波束，还可生成平顶辐射等高性能成形波束。

关键词：罗特曼透镜；微型化；多波束；波束形成器；无线通信

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数值凸透镜——实现兆瓦级电力电子系统广义混杂动力学行为的状态离散建模解算 Article

施博辰, 赵争鸣, 朱义诚, 虞竹珺, 鞠佳禾

《工程（英文）》 2021年第7卷第12期页码 1766-1777 doi: 10.1016/j.eng.2021.07.011

摘要：

建模仿真已经成为构建虚拟数值实验平台和分析研究复杂工程系统必不可少的基础方法。然而，随着工程领域面对的系统越来越复杂，建模仿真方法也面临越来越大的挑战。这些复杂系统内部的动力学过程不仅包括连续状态，还包括离散事件，而且其动态过程跨越多个时间尺度。本文将这类复杂系统定义为“广义混杂系统”。兆瓦级电力电子系统是一类典型的广义混杂系统，已经被广泛应用于现代电网等多个关键领域，然而其建模解算仍然是一个瓶颈问题：要么计算时间太长，要么仿真不能收敛。为解决这一瓶颈问题，本文提出一种数值凸透镜方法，实现了广义混杂系统基于状态离散的建模解算。这一方法将传统的面向纯连续系统的时间离散仿真方法转变为面向广义混杂系统的状态离散仿真方法。本文将这一方法应用于一个面向新能源发电的大规模兆瓦级电力电子变换系统，与目前的通用仿真软件相比解算速度提高了1000倍。与此同时，所提方法首次实现了这一兆瓦级系统的开关瞬态仿真，仿真结果与实验测试结果相吻合，且仿真没有收敛性问题。本文提出的数值凸透镜方法实现了复杂的广义混杂系统多时间尺度动力学行为的高效建模解算，提升了工程领域基于虚拟数值实验认知和分析复杂动力学系统的能力。

关键词：广义混杂系统兆瓦级电力电子建模仿真数值凸透镜

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光传送网中光监控通道信号Q值在线监测技术

唐勇,孙小菡,张明德,丁东

《中国工程科学》 2001年第3卷第12期页码 71-75

摘要：

提出了一种带有光监控通道（OSC）子系统的光传送网（OTN）分层结构模型，分析了OSC中的信号特点，指出OSC信号质量决定了运行、管理和维护（OAM）信号的可靠性。依据Q值与误码率（BER）的一一对应关系，提出了一种可在线监测OSC信号Q值的方案，并基于数字信号处理芯片（DSP）技术设计了监测模块，实现了OSC信号在线Q值监测。

关键词：光传送网（OTN）光监控通道（OSC）运行、管理和维护（OAM） Q值监测

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New computational treatment of optical wave propagation in lossywaveguides

Jian-xin ZHU,Guan-jie WANG

《信息与电子工程前沿（英文）》 2015年第16卷第8期页码 646-653 doi: 10.1631/FITEE.1400406

摘要： In this paper, the optical wave propagation in lossy waveguides is described by the Helmholtz equation with the complex refractive-index, and the Chebyshev pseudospectral method is used to discretize the transverse operator of the equation. Meanwhile, an operator marching method, a one-way re-formulation based on the Dirichletto-Neumann (DtN) map, is improved to solve the equation. Numerical examples show that our treatment is more efficient.

关键词： Adjoint operator Orthogonal Chebyshev Pseudospectral method Dirichlet-to-Neumann map